Properties and bending behavior of Nickel coated Mild steel sheet during air bending
DOI:
https://doi.org/10.24297/jac.v13i11.5865Keywords:
Mild steel, , Nickel Coating, Electroplating, Springback, Air bendingAbstract
Springback refers to the elastic recovery which subject to a geometrical change when the metal undergoes deformation during the forming process. The experimental investigation of this paper is focused to analyze the behavior of spring back of nickel coated mild steel (NCMS) sheets during the air bending process. The hardeness and surface roughness was measured after coating. Experimental investigation have been conducted to resolve the influence of control parameters such as Orientations (θ), Width of the sheet (Ws), Punch travel (Tp), Holding time (Ht) and Punch Velocity (v) on spring back behavior. As a results, the incraese in Orientations, Width of the sheet, Punch travel andd Punch Velocity incraese the springback angle.
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References
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2. Kim, J.K., Yu, T.X . 1997. Forming and failure behaviour of coated laminated and sandwiched sheet metals: a review. J.Mater.Process.Technol. 63, 33-42.
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10. Buang, M.S., Abdullah ,S.A ., Saedon ,J. 2015 . Effect of die and punch radius on spring back of stainless steel sheet metal in the air V- die bending process. J MECH ENG SCI. 8, 1322-1331.
11. Mkaddem,A., Saidane,D. 2007. Experimental approach and RSM procedure on the examination of springback in wiping – die bending processes . J.Mater.Process.Technol.189, 325-333.
12. Yang, H. , Li ,H., Zhan ,M. 2010.‘Friction role in bending behaviors of thin – walled tube in rotary – draw-bending under small bending radi. J.Mater. Process.Technol. 210, 2273-2284.
13. Narayanasamy , R. , Padmanabhan ,P .2009. Application of response surface methodology for predicting bend force during air bending process in interstitial free steel sheet. INT J ADV MANUF TECH. 44,38 - 48.
14. Ravichandran,M., Saravanan,S., Balasubramaniyan, V.2010. Investigations on erosion and corrosion behavior of high velocity oxy fuel sprayed WC-Cr3C2-Ni Coatings on AISI 1018 Steel. HTM J. Heat Treatm. Mat.71,163-169.
15. Gotzinger, M., Kalyanasundaram,S., Hodgson, P., Hall, M. C., Hodgson. P, 2001.
A methodology for springback prediction. SAE Transactions. 110, 1181-1186.
16 . Romeu M.L., Ciurana, J., Ferrer, I. 2007.Springback determination of sheet metals in air bending process based on experimental work . J.Mater. Process.Technol. 191,174-177.
17. Bahloul, R., Elechi, S.B., Potiron, A. 2006.Optimisation of springback predicted by experimental and numerical approach by using response surface methodology. J.Mater. Process.Technol. 173,101-110.
18. Sachin, S., Chaudhari , Patil,K. 2015.Springback prediction of sheet metal in deep drawing process. Int. J. Mech. Engg. Tech. 6, 09-17.
19 .Braga, M.T., Filho, L.A., Menezes, M.A. 2010. Springback analysis of thin bent sheets on elastomeric die. Int. J. Mater. Form. 3, 1075–1078.
20. Srinivasan, R., Vasudevan, D., Padmanabhan ,P . 2014.Prediction of spring-back and bend force in air bending of electro-galvanised steel sheets using artificial neural networks. Aust. J. Mech. Eng.12,25 – 37.
21.Farsi,M.A., Arezoo,B. 2011.Bending force and spring-back in v-die-bending of perforated sheet-metal components. J. Braz. Soc. Mech. Sci. & Eng.33, 45 – 51.
2. Kim, J.K., Yu, T.X . 1997. Forming and failure behaviour of coated laminated and sandwiched sheet metals: a review. J.Mater.Process.Technol. 63, 33-42.
3.Vasudevan , D., Srinivasan, R., Padmanabhan, P. 2011. Effect of process parameters on springback behaviour during air bending of electrogalvanised steel sheet. P. J. Zhejiang Univ. Sci. A .12,183 - 189.
4. Narayanasamy ,R. ,Padmanabhan ,P .2010.Influence of Lubrication on Springback in Air Bending Process of Interstitial Free Steel Sheet.J.Mater.Eng.Perform .19,246–251.
5. Gomes,C., Onipede,O., Lovel,M. 2005. lnvestigation of springback in high strength anisotropic steels. J.Mater.Process.Technol.159, 91-98.
6. Kumar, S., Sardana,D., Rajpara,M.P., Patel,S.S. 2015. Study of Springback Analysis in air bending process after different heat treatment of aluminium 6063 alloy. Int. J. Adv. Res. Sci. Engg.4,1880 – 1887.
7. Darendeliler.H. 2014. Springback analysis in air bending process through experiment based artificial neural networks. Procedia Eng.81 , 999 - 1004.
8. Naceur,H., Guo Y.Q., Elechi,S.B. 2006. Response surface methodology for design of sheet forming parameters to control springback effects.Comput Struct . 84, 1651-1663 .
9.Verma, R.K., Haldar, A. 2007. Effect of normal anisotropy on spring back. J.Mater.Process.Technol.190, 300 – 304.
10. Buang, M.S., Abdullah ,S.A ., Saedon ,J. 2015 . Effect of die and punch radius on spring back of stainless steel sheet metal in the air V- die bending process. J MECH ENG SCI. 8, 1322-1331.
11. Mkaddem,A., Saidane,D. 2007. Experimental approach and RSM procedure on the examination of springback in wiping – die bending processes . J.Mater.Process.Technol.189, 325-333.
12. Yang, H. , Li ,H., Zhan ,M. 2010.‘Friction role in bending behaviors of thin – walled tube in rotary – draw-bending under small bending radi. J.Mater. Process.Technol. 210, 2273-2284.
13. Narayanasamy , R. , Padmanabhan ,P .2009. Application of response surface methodology for predicting bend force during air bending process in interstitial free steel sheet. INT J ADV MANUF TECH. 44,38 - 48.
14. Ravichandran,M., Saravanan,S., Balasubramaniyan, V.2010. Investigations on erosion and corrosion behavior of high velocity oxy fuel sprayed WC-Cr3C2-Ni Coatings on AISI 1018 Steel. HTM J. Heat Treatm. Mat.71,163-169.
15. Gotzinger, M., Kalyanasundaram,S., Hodgson, P., Hall, M. C., Hodgson. P, 2001.
A methodology for springback prediction. SAE Transactions. 110, 1181-1186.
16 . Romeu M.L., Ciurana, J., Ferrer, I. 2007.Springback determination of sheet metals in air bending process based on experimental work . J.Mater. Process.Technol. 191,174-177.
17. Bahloul, R., Elechi, S.B., Potiron, A. 2006.Optimisation of springback predicted by experimental and numerical approach by using response surface methodology. J.Mater. Process.Technol. 173,101-110.
18. Sachin, S., Chaudhari , Patil,K. 2015.Springback prediction of sheet metal in deep drawing process. Int. J. Mech. Engg. Tech. 6, 09-17.
19 .Braga, M.T., Filho, L.A., Menezes, M.A. 2010. Springback analysis of thin bent sheets on elastomeric die. Int. J. Mater. Form. 3, 1075–1078.
20. Srinivasan, R., Vasudevan, D., Padmanabhan ,P . 2014.Prediction of spring-back and bend force in air bending of electro-galvanised steel sheets using artificial neural networks. Aust. J. Mech. Eng.12,25 – 37.
21.Farsi,M.A., Arezoo,B. 2011.Bending force and spring-back in v-die-bending of perforated sheet-metal components. J. Braz. Soc. Mech. Sci. & Eng.33, 45 – 51.
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Published
2017-03-10
How to Cite
Pritima, D., Padmanabhan, P., & Ravichandran, M. (2017). Properties and bending behavior of Nickel coated Mild steel sheet during air bending. JOURNAL OF ADVANCES IN CHEMISTRY, 13(11), 5991–5996. https://doi.org/10.24297/jac.v13i11.5865
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