Effect of Cu/Zn on Material Removal Rate on Grey Cast Iron
DOI:
https://doi.org/10.24297/jac.v12i23.40Keywords:
, Electrical Discharge Machining, Grey Casi Iron, Copper, Zinc, MRR, Taguchi Method etcAbstract
Electrical Discharge machining (EDM) is capable of machining geometrically complex or hard material component and a widely used process in manufacturing industries for a high-precision machining of all types of conductive materials. Material of any hardness can be machined because the hardness is not a foremost parameter in EDM. In this paper, the effect of EDM parameters such as Pulse on Time, Pulse off Time, voltage and current on material removal rate (MRR) in Cast iron is investigated. Cast iron is an important material used in various applications because of its high hardness. Brass, whose main constituents are copper and zinc, is used as a tool material and the influence of copper and Zinc on cast iron workpiece is studied. Experiment is carried out and the results were analyzed using analysis of Variance and response graphs. Signal to Noise is used to identify the contribution of each cutting parameter towards the material removal rate.Â
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References
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2. Samar Singh, MukeshVerma , “A Parametric Optimization of Electric Discharge Drill Machine Using Taguchi Approachâ€, Journal of Engineering, Computers & Applied Sciences (JEC&AS)ISSN No: 23195606 Volume 1, No.3, December 2012
3. PichaiJanmanee, ApiwatMuttamara, “Optimization of Electrical Discharge Machining of Composite 90WC-10Co Base on Taguchi Approach†European Journal of Science Research, ISSN 1450-216X Vol.64 No.3 (2011), pp. 426-436
4. Rajmohan T, Prabhu R, Subba Rao G, Palanikumar K, “Optimization of Machining Parameters in Electrical Discharge Machining (EDM) of 304 Stainless Steel†, ELSEVIER Science Direct, Procedia Engineering 38 (2012) 1030- 1036, ICMOC 2012, DOI; 10.1016/j. proeng.2012.06.129
5. R,Rajesh and M. DevAnand, “ The Optimization of the Electro-Discharge Machining Process Using Response Surface Methodology and Genetic Algorithmsâ€, ELSEVIER Science Direct, Procedia Engineering 38 (2012) 3941-3950, ICMOC-2012, DOI: 10.1016/j.proeng.2012.06.451
6. Chorng-JyhTzeng and Rui-Yang Chen, “Optimization of Electric Discharge Machining Process Using the Response Surface Methodology and Genetic Algorithms Approachâ€, International Journal of Precision Engineering and manufacturing Vol. 14, No. 5, pp. 709-717, DOI: 10.1007/s12541-013-0095-x, May 2013/709
7. Raghuraman S, Thiruppathi k, Panneeselvam T, Santhosh S, “ Optimization of EDM Parameters using Taguchi method and Grey Relational Analysis for Mild Steel IS 2026â€, International Journal of Innovative Research in Science, Engineering and Technology Vol. 2, ISSU 7, July 2013
8. P.B.Wagh, R.R.Deshmukh, S.D.Deshmukh, “ Process Parameters Optimization for Surface Roughness in EDM for AISI D2 Steel by Response Surface methodologyâ€, International journal of Mechanical Engineering and Technology, ISSN 0976-6340, Vol 4, ISSE 1, January-February 2013
9. SurajChoudhary, Krishna Kant and Parveen Saini, “Analysis of MRR and SR with Different Electrode for SS 316 on Die-Sinking EDM using Taguchi Techniqueâ€,Global Journal of Researches in Engineering Mechanical and Mechanics Engineering Volume 13 Issue 3 Version 1.0 Year 2013 Type: Double Blind Peer Reviewed International Research Journal Publisher: Global Journals Inc. (USA) Online ISSN: 2249-4596 Print ISSN:0975-5861
10. Rama Rao. S, Padmanabhan. G, “Application of Taguchi methods and ANOVA in optimization of process parameters for metal removal rate in electrochemical machining of Al/5%SiC compositesâ€, International Journal of Engineering Research and Applications (IJERA), ISSN: 2248-9622,Vol. 2, Issue 3, May-Jun 2012, pp. 192-197
11. Dinesh Kumar, Naveen Beri, Anil Kumar, “STUDY OF OVERCUT DURING ELECTRIC DISCHARGE MACHINING OF HASTELLOY STEEL WITH DIFFERENT ELECTRODES USING THE TAGUCHI METHODâ€, International Journal of Advanced Engineering Technology, ISSN 0976-3945, IJAET/Vol.II/ Issue I/January-March, 2011/306-312
12. SrinivasAthreya, DrY.D.Venkatesh, “Application Of Taguchi Method For Optimization Of Process Parameters In Improving The Surface Roughness Of Lathe Facing Operationâ€,International Refereed Journal of Engineering and Science (IRJES), ISSN (Online) 2319-183X, (Print) 2319-1821 Volume 1, Issue 3 (November 2012), PP.13-19
13. Maninder Pal Singh, C S Kalra, Shahbaz Singh, “An Experimental Investigation of Radial Overcut During Machining of Al/Al2O3 MMC by Rotary EDMâ€, International Journal of Emerging Technology and Advanced Engineering, ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 3, Issue 4, April 2013
14. Dinesh Kumar.Kasdekar, Vishal Parashar, Jasveersingh, M.K.Gour, “Taguchi Method and ANOVA: An Approach for Selection of Process Parameters of EDM of EN-353 Steelâ€, International Journal of Emerging Technology and Advanced Engineering, ISSN 2250-2459, ISO 9001:2008 Certified Journal, Volume 4, Issue 6, June 2014
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Published
2016-12-15
How to Cite
Yuvaraj, T., & Suresh, P. (2016). Effect of Cu/Zn on Material Removal Rate on Grey Cast Iron. JOURNAL OF ADVANCES IN CHEMISTRY, 12(23), 5536–5540. https://doi.org/10.24297/jac.v12i23.40
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